Process Evaluation
and Development
In addition to routine analyses and
troubleshooting, the Chemistry Lab also evaluates new processes on
the market for cost and performance to assure leading edge
capability. New processes are evaluated for their environmental
friendliness. Another important function of the lab is the
optimization of existing processes to meet the specific requirements
of the customer. The lab often works with vendors to find solutions
to problems. Should the need arise, the lab can, with engineering,
design complete new lines to run specialty parts.
The Surtronics Chemistry Lab is
fully equipped to maintain all process tanks and monitor performance
of the wastewater pretreatment program. The lab is certified by the
State of North Carolina for metals, cyanide, phosphate, and pH
analysis. The lab is managed by a degreed chemist and has two
additional staff members. Lab personnel have a total of 45 years
experience in the plating industry.
Analysis and
Troubleshooting
In addition to full wet chemistry
analysis capability, the lab has a Hach spectrophotometer and a
Perkin Elmer Model 300 Atomic Absorption Spectrometer. The lab also
includes a cyanide distillation setup, sophisticated pH, ORP,
selective ion probe capability, and a Mettler Analytical Balance.
A multiple Hull cell setup permits precise control of plating
additives. All process lab work is documented using proprietary
software that maintains a database of all lab analysis, bath
additions, and chemical inventory. Environmental analysis are
documented according to the requirements of the permitting authority. |
